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Innovative Surfacing Technologies

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Featured Application

Jun 26, 2020
Category: Featured Application
Posted by: charlie
Ceramic Thermal SpraySeal surfaces on rotating components may require a wear resistant surface against a seal material made of rubber, composite or metal ring to function in a multitude of applications. Corrosive, hard particles or friction along with--
Feb 3, 2020
Category: Featured Application
Posted by: charlie

Powder Study

Materials  ASB purchases from suppliers is a key to providing a quality coating. Besides coating quality, there are other factors including surface finish results, material transformation through the thermal spray process and efficiency of material being depoisited.  The following is a study---

Jan 22, 2020
Category: Featured Application
Posted by: charlie
Elemental Cone for Power Generation Element Cone used in the Power Generation Industry being thermal sprayed--
Jan 2, 2020
Category: Featured Application
Posted by: charlie

Osier Spray Watch ASB Industries focus on industrial turnkey surfacing applications for our customers naturally develops into our own coating development along with assisting customers for their internal projects--

Sep 30, 2019
Category: Featured Application
Posted by: charlie

Open Arc Welding Process

Thermal Spray, Cold Spray and Welding are three of the main surfacing processes provided by ASB Industries. Within the thermal spray and welding capabilities--
May 27, 2019
Category: Featured Application
Posted by: charlie
Aluminum Cold Spray Applied to Ceramic Substrate ASB Industries provided Research & Development for many unique customer projects with many efforts going into the Cold Spray Process--
Jul 24, 2018
Category: Featured Application
Posted by: charlie

Copper Cold SprayIn recent years Copper applied by the High Pressure Cold Spray process has shown commercial advantages by producing high quality copper coatings...

Dec 15, 2017
Category: Featured Application
Posted by: charlie

Two 7.5 Ton Hydraulic Lifting Rams were processed as an OEM specification applying 400 Series Stainless Steel using the Electric Arc Thermal Spray Process..

Jan 22, 2016
Category: Featured Application
Posted by: charlie
our Bore Bearing Box

Shown is a bearing housing undergoing the difficult task of manual thermal spaying an unusually designed--

Mar 9, 2015
Category: Featured Application
Posted by: charlie
Component being set-up for Post Processing Finishing

Surface quality is paramount for Blow Molding and Plastic Injection high production part outputs. Wear causing dimensional changes in product can be greatly reduced by applying a wear resistant carbide--

Jan 6, 2015
Category: Featured Application
Posted by: charlie

Pictured is one of two mating Pinion Gear Shafts requiring bearing journal restoration. These large herringbone gears drive mill stands in a Hot Mill producing steel coils--

 Pinion Gear Journal Repair

Aug 13, 2014
Category: Featured Application
Posted by: charlie

A new facility incorporating state-of-the-art processing acquired a variety of equipment with new designs and features.

Aluminum Compont Rebuild

May 5, 2014
Category: Featured Application
Posted by: charlie

Applied using the Plasma Electric Arc Process, the applied ceramic coating is being used to protect the pictured Vessel in a molten metal environment-

Vessel Coated with Ceramic

Sep 27, 2013
Category: Featured Application
Posted by: charlie
Pictured is a rebuilt bearing journal on an Edger Roll used in the Steel industry for structural steel production forming billets into a specific shapes-Edger Roll
Sep 27, 2013
Category: Featured Application
Posted by: charlie

To increase pump component life, a thermal spray coating can offer wear protection to reach higher performance levels. Pump Housing

Oct 8, 2012
Category: Featured Application
Posted by: charlie

HVOF processing along with Plasma Electric Arc and Rokide processes for inert ceramic surfacing may dramatically increase life for solid particle bulk handling systems--

.Rotor Feed Components

Oct 8, 2012
Category: Featured Application
Posted by: admin
The CGT 2000 Powder Feeder offers superior feed characteristics in a compact, robust design, and is particularly well suited for feeding fine powders with a high degree of precision and repeatability.
Jul 15, 2012
Category: Featured Application
Tungsten Carbide HVOF Surfacing

Tungsten Carbide Applied by the High Velocity Thermal Spray Processes

Jun 4, 2012
Category: Featured Application
Posted by: charlie
Wear resistant Plasma Electric Arc Ceramic Coated Sleeve
Jun 1, 2012
Category: Featured Application
Posted by: charlie
Plasma Electric Arc CeramicWatch and Listen about Thermal Spray and Cold Spray at ASB Industries on YouTube-
Mar 22, 2012
Category: Featured Application
Posted by: charlie

As material feeds from the injection point travelling through a heated barrel, the abrasive sliding action from hard particles to high injection pressures into the mold can be thermal sprayed.Plastic Injection Molding Screw

Jul 6, 2011
Category: Featured Application
Posted by: admin
Magensium Gear Box Repair Magnesium Gear Casing used in the Aircraft Industry can be successfully repaired using the High Pressure Cold Spray Process.
Jun 30, 2011
Category: Featured Application
Posted by: admin
Plasma Transferred Arc welding provides unique solutions to for severe wear and corrosion applications.
Jun 30, 2011
Category: Featured Application
Posted by: admin
A wear resistant Thermal Sprayed Tungsten Carbide coating with single binder chemistry has proven wear life of three times compared to the uncoated Mixer Impeller.
Jun 30, 2011
Category: Featured Application
Posted by: admin
A ceramic thermal sprayed seal surface allows extended wear life and reduces seal wear in this critical high pressure lubrication zone.
Jun 30, 2011
Category: Featured Application
Posted by: admin
HVOF Coating Processes are one of many choices available to reduce wear on components that affect your production.
Jun 30, 2011
Category: Featured Application
Posted by: admin
Bearing journals and the main diameter fan fit in the center of this 19' long shaft are being finished ground after being thermal sprayed with wear resistant carbon steel material.
Jun 30, 2011
Category: Featured Application
Posted by: admin
Over 30 years old, this Head Gland Ring is being finished machined to engineered print dimensions.
Jun 30, 2011
Category: Featured Application
Posted by: admin
ASB Industries Research Facility has produced Sputter Targets using the High Pressure Cold Spray Process(HpCS).
Jun 30, 2011
Category: Featured Application
Posted by: admin
Over 25 years ago, ASB Industries thermal sprayed one of many bridges as the preferred contractor for projects using federal grant money.
Jun 30, 2011
Category: Featured Application
Posted by: admin
This repaired center bore on this 62" Flywheel is finished using Bronze thermal spray processing allowing easy assembly of the main drive shaft.
Jun 30, 2011
Category: Featured Application
Posted by: admin
hpCS (High Pressure Cold Spray) requires a high pressure gas supply to achieve critical velocity to form unique coating properties.
Jun 30, 2011
Category: Featured Application
Posted by: admin
For over 25 years, Al Kay has shown creative initiatives both for HVOF in the early 1980's and Cold Spray in 1996.
Jun 30, 2011
Category: Featured Application
Posted by: admin
Oversized gear bore is repaired with lower temperature thermal spray coating to repair this cost justified mismachined component.
Jun 30, 2011
Category: Featured Application
Posted by: admin
Electric Arc Thermal Spraying allows a mismachined production run for this bearing component to be reclaimed from a costly disposal option.
Jun 30, 2011
Category: Featured Application
Posted by: admin
ASB Industries provides complete rebuilding of worn presses and identifies improvements based on production requirements and ease of maintenance.
Jun 30, 2011
Category: Featured Application
Posted by: admin

Worn inside diameter is rebuilt at ASB Industries using thermal spray processing and grinding to achieve original dimensional specifications.

Jun 30, 2011
Category: Featured Application
Posted by: admin
Dimensional readings, hardness and surface finish are inspected prior to thermal spray process to ensure strict quality standards to provide the best possible surface for thermal spray processing.
Jun 30, 2011
Category: Featured Application
Posted by: admin
Equipment used to make wire for musical instruments requires wear resistant thermal spray coatings.
Jun 30, 2011
Category: Featured Application
Posted by: admin
Service life of seal surfaces in severe environments are prolonged by applying a ceramic surface either using the Plasma Electric Arc Process or the Rokide Rod Process.
Jun 30, 2011
Category: Featured Application
Posted by: admin
On site thermal spray for the paper and related converting industries can enhance gripping and reduce sticking issues for a variety of operating conditions.
Jun 30, 2011
Category: Featured Application
Posted by: admin
Precision spraying of copper or the many other available pure and ductile materials allows production efficiencies and thick coatings for a variety of applications.
Jun 30, 2011
Category: Featured Application
Posted by: admin
This newly machined hydraulic pump piston is surfaced with 400 Series Stainless Steel for wear resistance and moderate corrosion protection.
Jun 30, 2011
Category: Featured Application
Posted by: admin
Critical applications that affect product quality may require diamond grinding and polishing to meet many requirements including low surface finish, critical dimensions and "chatter" and defect free surfaces.
Jun 30, 2011
Category: Featured Application
Posted by: admin
Special alloy fabricated tube panels over 110" long are shown being processed at ASB Industries, Ohio facility.
Jun 30, 2011
Category: Featured Application
Posted by: admin
Substrate and surfacing choices may be overwhelming when faced with equipment wear and surface quality issues that affect product quality.
Jun 30, 2011
Category: Featured Application
Posted by: admin
Disrupting material flow along with the potential catastrophic pipe failure is an integral part of solving wear issues that can be enhanced by a wear resistant thermal spray coating.
Jun 30, 2011
Category: Featured Application
Posted by: admin
Improving bearing life translates into reduced maintenance costs and improved operating efficiency.
Jun 30, 2011
Category: Featured Application
Posted by: admin
ASB Industries supplies Paper Producers and Paper Converters with release coatings using Thermal Spray wear and corrosion resistant surfacing in conjunction with polymer based release coating systems.
Jun 30, 2011
Category: Featured Application
Posted by: admin
Duct Work in a high velocity air movement environment containing abrasive fibers will noticeably last longer with Carbide surfacing with understanding of impingement angle along with temperature and any corrosive in the air stream.