Roll Coating Services
Furnace Roll Processing
Die Penetrant Crack-Porosity Inspection
ISO Certified Inspection Micrometers
Roll Surfacing applying Pick-up Resistant Coating
Work Roll Bearing Repair
ASB Industries’ roller coating services are the ideal performance-enhancement solution for a wide variety of manufacturing industries. Roll coating can be especially effective for operations such as high-production processing of steel or paper, both of which require unique surfaces.
Roll coating will add wear life and reduce maintenance needs. ASB’s roll coating processes can be modified to meet the performance and environmental requirements of your specific application.
Thermal Spray Roll Coating
Thermal spray roll coatings can be used to noticeably enhance performance for numerous unique situations. Additional post-treatment sealing, oxide layering, and polymer-based enhancements can be applied to further improve performance. Our roller coating solutions provide enhanced performance for:
- High temperature environments
- Corrosive atmospheres
- Gripping requirements
- Oxide debris buildup
Roll Repair & Customized Roll Coating Solutions
ASB Industries inspects critical roll dimensions and evaluates substrate conditions during incoming inspection and during processing. We continue to evaluate important aspects of the condition of your equipment as the roll coating process progresses. When rolls require journal repair, including bearing and sealing surfaces, machining and the proper application of a thermal spray coating can return your roll back to its original specifications.
Using our in-house inventory of specialty tooling, grinding media, and thermal spray coating materials, we will select the ideal combination for your roll coating needs. Similarly, ASB Industries utilizes application-specific combinations of tooling and grinding media to remove used, damaged, or worn roll coatings.
During processing, we carefully select the most effective blast media, thermal powder morphology, and thermal spray equipment parameters to produce the desired surface finish for your roll coating.
Calibrated surface finish profilometers are used as one of many quality checks, and are cross-referenced to your specifications. ASB continuously checks the surface finish of your roll coating against a variety of key surface finish measurements based on material chemistries, material hardness, and process applications.
Unique finishing capabilities, including diamond grinding, are part of our turnkey roll coating solutions. All our processes come together to produce better-performing and longer-lasting parts.
Roll Coating Solutions by Industry
Every industry experiences unique challenges that can be solved with the right roll coating solution. In the steel industry, ceramic rolls are often used in high temperature annealing processes and in abrasive and corrosive environments. In the glass industry, conveyors require unique material compositions to handle fragile materials. The paper industry requires separate rolls for paper forming—from wet pulp through drying stages—as well as for cutting and trimming. Other industries utilize adhesive-applicator rolls, rolls for conveying hard materials such as coal, and myriad other specialized rolls.
When conveying light materials such as paper during converting and processing, carbon fiber rolls can be protected with wear resistant roller coatings applied over the carbon fiber surface. ASB Industries can customize our roll coating solutions for maximum performance in your application and work environment.
ASB Industries are the roll coating experts—no matter what your industry or application, we can provide the perfect roll coating solution. Contact us today to get started.