Cold Spray Background

In 2000, Cold Spray activities began in cooperation between Linde Group, Hannecard - ASB, CRP Automationstechnik AG and Germany's University of the Federal Armed Forces. In a relatively short time, the newly founded company CGT Cold Gas Technology GmbH developed and launched proven production systems for Cold Spray. At the end of 2002, the first industrial user produced automotive components allowing benefits of this promising process by applying pure copper coatings to aluminum heat sinks.

The latest developments in Cold Spray have led to process optimization using standard powders with high deposition efficiency. With Impact Innovations latest cold spray system, Impact EvoCSII, the Cold Spray process can compete commercially with any other coating technology on the market.

Cold Spray will continue to reveal new coating possibilities, including metallic materials and metal, ceramics or plastic composites. More than twenty new applications - which were never before considered within the context of Thermal Spraying - have already been implemented.

Cold Spray Capabilities at ASB Industries Research and Production Facility

• HIGH-PRESSURE NITROGEN AND HELIUM INFRASTRUCTURE, INCLUDING NITROGEN DESY SYSTEM
• MEMBER OF THE LINDE COMPETENCY GROUP, INCLUDING ALL FACETS OF R&D, EQUIPMENT, GAS AND MATERIAL SUPPLY CHAIN
• LARGE-PRODUCTION SPRAY CAPABILITIES, INCLUDING SIX AXIS ROBOTIC CAPABILITIES - MULTIPLE WORK CELLS
• POWDER MIXING AND DRYING FACILITY
• ASB IN-HOUSE METALLURGICAL LAB
• Reference MIL-STD-3021 US Department of Defense Manufacturing Process Standard for Material Deposition Cold Spray
• Impact Spray System EVoCSII

For more information on research and development studies, production and turnkey equipment, and other technical support, contact the experts at Hannecard - ASB now.

Cold Spray Technologies: Research, Development and Application Studies

Thermophysical Properties of Cold- and Vacuum Plasma-Sprayed Cu-Cr-X Alloys, NiAl and NiCrAlY Coatings I: Electrical and Thermal Conductivity, Thermal Diffusivity, and Total Hemispherical Emissivity
Submitted By: S.V. Raj - Contributions/Sample Spraying by ASB Industries Inc.
Journal of Materials Engineering and Performance, ASM International
Submitted September 8, 2017

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Thermophysical Properties of Cold- and Vacuum Plasma-Sprayed Cu-Cr-X Alloys, NiAl and NiCrAlY Coatings II: Specific Heat Capacity
Submitted By: S.V. Raj - Contributions/Sample Spraying by ASB Industries Inc.
Journal of Materials Engineering and Performance, ASM International
Submitted September 8, 2017

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PDF (1.3 MB)

 

Methods of Making Molybdenum Titanium Sputtering Plates and Targets - using High Pressure Cold Spray Process
November 2, 2010 - H.C. Stark, Inc.

Molybdenum titanium sputter targets are provided. In one aspect, the targets are substantially free of the β(Ti, Mo) alloy phase. In another aspect, the targets are substantially comprised of single phase β(Ti, Mo) alloy. In both aspects, particulate emission during sputtering is reduced. Methods of preparing the targets, methods of bonding targets together to produce large area sputter targets, and films produced by the targets, are also provided. Read more…

 

Cold Spray Process
Revised By: J. Karthikeyan, Hannecard - ASB
ASM Handbook, Volume 5A: Thermal Spray Technology, ASM International
2013

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PDF (81 KB)

 

Nozzle Cooler Patent
Patent By: Hannecard - ASB
June 2012

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PDF (2.2 MB)

 

Forming Metal Foams by Cold Spray Patent
Patent By: ExxonMobil Research and Engineering Company
July 2008

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PDF (1.3 MB)

 

On the Use of Supersonic Particle Disposition to Restore the Structural integrity of Damaged Aircraft Structures.
Prepared by: R. Jones, C.A. Rodopoulos, K. Cairns, S. Pitt, DSTO Centre of Expertise in Structural Mechanics, Department of Mechanical and Aeronautical Engineering; N.
Matthews, Rosebank Engineering
March 2011

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PDF (2.3 MB)

 

Development of Oxidation Resistant Coatings on GRCop-84 Substrates by Cold Spray Process
Prepared by: J. Karthikeyan Hannecard - ASB Barberton, Ohio
May 2007

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PDF (2.1 MB)

 

Deposition Efficiency, Mechanical Properties and Coating Roughness in Cold-Sprayed Titanium
Prepared by: R.S. Lima, A. Kucuk, C.C. Berndt, Dept of Materials Science and Engineering, State University of NY at Stony Brook; J. Karthikeyan, C.M. Kay, J. Lindemann, Hannecard - ASB.
Journal of Science Letters,
July 2002

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PDF (71 KB)

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PDF (1 MB)

 

Cold Spray Technology: International Status and USA Efforts
Prepared by: J. Karthikeyan,
Hannecard - ASB
December 2004

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PDF (762 KB)

 

Transmission Electron Microscopy of Cold Sprayed 1100 Aluminum Coating
Prepared by: K. Balani, A. Agarwal, Department of Mechanical and Materials Engineering, Florida International University; S. Seal, Advanced Material Process and Analysis Center (AMPAC), Department of Mechanical, Materials and Aerospace Engineering (MMAE), University of Central Florida; J. Karthikeyan, Hannecard - ASB.
July 2005

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PDF (608 KB)

Kinetic Spraying Deposition Behavior of Bulk Amorphous NiTiZrSiSn Feedstock
Prepared by: Sanghoon Yoon, Changhee Lee, Hansin Choi, Hyoungho Jo
August 2005

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PDF (764 KB)

 

Fabrication of Automotive Heat Exchanger using Kinetic Spraying Process
Prepared by: Sanghoon Yoon, HyungJun Kim, Changhee Lee
April 2007

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PDF (3 MB)

Characteristics and Heat Treatment of Cold-Sprayed Al-Sn Binary Alloy Coatings
Prepared by: Xian-Jin Ning , Jin-Hong Kim, Hyung-Jun Kim, Changhee Lee
October 2008

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PDF (2.5 MB)

Deposition Characteristics of Copper Particles on Roughened Substrates Through Kinetic Spraying
Prepared by: S. Kumar, Gyuyeol Bae, Changhee Lee
October 2008

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PDF (1.9 MB)

 

Bio-ceramic Composite Coating by Cold Spray Technologies
Prepared by: A. Choudhuri, P.S. Mohanty

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PDF (1.2 MB)