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Innovative Surfacing Technologies

Cyclone Boiler-Thermal Spray Aluminizing on Tubes

Thermal Spray Studded Boiler Tubes
Thermal Spray Studded Boiler Tubes

Thermal Spray Studded Boiler Tubes

Cyclone Boiler-Thermal Spray Aluminizing on Tubes

Reason to Consider Surfacing

With extensive engineering and efficiency designs, this new Coal Fired Boiler has OEM specifications for an Aluminum Thermal Spray coating on studded tubes


Tubes in high temperature and corrosive environments can be coated to increase service life by reducing the effects of corrosion wear greatly prolonging wall thickness within design specifications for fire side heating while keeping water/steam flow for optimum performance.


An Aluminum Thermal Spray coating applied by the Wire Combustion Process in combination with a high temperature sealer has been a proven standard for over 40 years adjusting to current thermal spray materials and equipment.


  • Specified engineered Thermal Spray Coating System for this Heating Zone
  • Tube maintenance is greatly reduced from the effects of wear corrosion
  • Keeping boiler operating for longer periods and reducing maintenance during heavy load demands

Want to Learn How ASB Can Help You?

Contact ASB today to learn more about our services and how we can work with you. Call us today at (330) 616-3363.

Featured Applications
  • Ceramic Seal Surface Rebuild and Protection
    Ceramic Thermal SpraySeal surfaces on rotating components may require a wear resistant surface against a seal material made of rubber, composite or metal ring to function in a multitude of applications. Corrosive, hard particles or friction along with--

    ASB Internal Study on Carbide Spray Materials

    Powder Study

    Materials  ASB purchases from suppliers is a key to providing a quality coating. Besides coating quality, there are other factors including surface finish results, material transformation through the thermal spray process and efficiency of material being depoisited.  The following is a study---

  • Saddle for Roll Contour Profile Measuring
    (Jan 23, 2023)
    Saddle Roller ProfilerWith your unique requirements our company continues to look at our current services to offer many options -surface modifications for both wear resistant thermal spray coatings and conveying rolls utilizing rubber and polyurethane roller coverings. Our company roots are providing wear resistant and rebuilding techniques using thermal spray technologies--

    Chirag Raval Joins Hannecard as Key Thermal Spray Specialist
    (Aug 27, 2022)
    Chirag  Raval Sr. Materials EngineerMr. Chirag Raval joins Hannecard Roller Coatings, USA as a key person who will lead Thermal Spray activities with process development and key quality for the entire Hannecard worldwide locations. HRC, a key acquisition by Hannecard brings a long history as a world leader in thermal spray and cold spray technology---