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Innovative Surfacing Technologies

Roller Covering Compounds

Hannecard Roller Coatings, Inc offers a wide range of custom-made roller covering solutions, including rubber, polyurethane, carbide, plasma, and many other coating options. To improve the lifespan and performance of rubber coverings, we are continually developing custom solutions and new formulations.

Carbide Coatings for Rollers  (Rolls)

  • Tungsten and chromium carbide
  • Hardness up to 74 Rockwell C (1400 HV)
  • Surface roughness from 2 to over 1000 mirco-inch (0.05 to 25 μm)-results may vary due to substrate and process
  • In-house and on-site capabilities for specific applications

Coating solutions with special properties include corrosion resistance, super-finishing chatter-free, and pick-up resistance. Learn more about our carbide coatings.

Ceramic Coatings for Rollers (Rolls)

  • Many material options, including chrome oxide, aluminum oxide, and zirconium oxide
  • Available for application on new and refurbished substrates
  • Hannecard - ASB provides in-house certified metallurgists
  • Utilization of plasma arc and flame spray technology

Coating solutions with special properties include corrosion resistance, increased hardness, wear resistance, durability, chemical resistance, corrosion resistance, thermal and electrical insulation, and improved thermal shock resistance. Explore our site to learn more about our ceramic coatings for rollers.

Hannecard Roller Coverings ProductionSteel Coatings for Rollers (Rolls)

  • Stainless steel, amorphous alloy, carbon steel, and tribolite coatings available
  • Ideal for repairing and restoring worn components
  • Custom solutions available! Request a quote to learn more.

Coating solutions with special properties include weight reduction, improved strength, greater wear resistance, and super porosity for lubrication encasement. Discover more information about our steel coatings for rollers.

Rubber Coatings for Rollers

  • Made from natural rubber or all types of synthetic rubber
  • Hannecard – ASB provides in-house R&D and integrated rubber mixing capabilities
  • Available from 5 shore A to 80 shore D

Compounds with special properties include antistatic, conductive, high temperature, non-stick, high-abrasion resistance, good mechanical grip, food approved, and improved web release.

Polyurethane Coatings for Rollers

  • Available from 10 shore A to 70 shore D
  • MOCA-free and EU compliant for more sustainable solutions
  • Monkal® soft polyurethane range for coating rollers

Compounds with special properties include antistatic, semi-conductor, ESA-printing, improved release, food approved, acid resistance, constant roughness, high dynamic properties, heavy load resistance.

Production Capabilities

  • 90,000 ft2 under roof
  • 10.5 acres
  • 1 mile from interstate highways
Hannecard Green Roller Covering

Cylindrical Grinding

  • Diameter: 60” (1500mm)
  • Length: 288” (7315mm)
  • Mass: 20 US tons (18,143kg)

Thermal Spray

  • Diameter: 80” (2032mm)
  • Length: 40 ft (12,129mm)
  • Mass: 10 US tons (9071kg)

Rubber & PU Capacity

  • Diameter: up to 60” (150mm)
  • Length: up to 26 ft (8000mm)
  • Mass: up to 6.6 US tons (6,000kg)
Hannecard Rubber Covered Rollers - Green

Dynamic Balancing Capacity

  • Diameter: up to 80” (2000mm)
  • Length: up to 16 ft (5000 mm)
  • Mass: up to 3.3 US tons (3000kg)

Vertical Boring

  • CNC Capabilities
  • 110” tables (279 mm)
  • 126 maximum swing (3200mm)
  • Mass 10 US Tons (9071kg)

High-Quality Roller Coatings from Industry-Leading Experts

Hannecord Roller Coatings, Inc is your top provider of the industry’s most advanced surfacing technology and solutions. Since our founding in 1946, we have provided comprehensive, cost-effective coatings designed to improve your efficiency and reduce maintenance costs. We provide turnkey solutions to a wide range of industries. Contact us today to learn more about how we can support you and your operations. Request a quote to get started. One of our highly trained representatives will be in touch as soon as possible.

Featured Applications
  • Ceramic Seal Surface Rebuild and Protection
    Ceramic Thermal SpraySeal surfaces on rotating components may require a wear resistant surface against a seal material made of rubber, composite or metal ring to function in a multitude of applications. Corrosive, hard particles or friction along with--

    ASB Internal Study on Carbide Spray Materials

    Powder Study

    Materials  ASB purchases from suppliers is a key to providing a quality coating. Besides coating quality, there are other factors including surface finish results, material transformation through the thermal spray process and efficiency of material being depoisited.  The following is a study---

  • Saddle for Roll Contour Profile Measuring
    (Jan 23, 2023)
    Saddle Roller ProfilerWith your unique requirements our company continues to look at our current services to offer many options -surface modifications for both wear resistant thermal spray coatings and conveying rolls utilizing rubber and polyurethane roller coverings. Our company roots are providing wear resistant and rebuilding techniques using thermal spray technologies--

    Chirag Raval Joins Hannecard as Key Thermal Spray Specialist
    (Aug 27, 2022)
    Chirag  Raval Sr. Materials EngineerMr. Chirag Raval joins Hannecard Roller Coatings, USA as a key person who will lead Thermal Spray activities with process development and key quality for the entire Hannecard worldwide locations. HRC, a key acquisition by Hannecard brings a long history as a world leader in thermal spray and cold spray technology---